During high-temperature forging production, the cavities and parting surfaces of upper and lower forging dies continuously accumulate metal residues, oxide scales, oil contamination and release agent deposits. Incomplete die cleaning will directly cause burrs, indentations and surface defects on forged parts, reducing the finished product yield. Moreover, long-term adhesion of impurities accelerates die wear and greatly shortens the service life of forging molds. Featuring complex curved cavities and intricate groove structures, forging dies require extremely precise cleaning procedures. The core challenge lies in thoroughly removing all dirt and residues while avoiding any scratches, collisions or damage to the original die surface.

Aiming at the common maintenance pain points of forging molds, Truman independently developed the intelligent forging die automatic cleaning workstation. As professionalTruman grinding equipment, this solution realizes fully automatic and non-destructive cleaning for upper and lower forging dies while completely protecting die cavity integrity.

Centered on an industrial robot and equipped with a floating force-control cleaning spindle and professional cleaning tools, the workstation performs high-precision robot cleaning. After accurate die positioning and clamping, the robot moves along the contours of die cavities and parting surfaces. The high-sensitivity force control unit dynamically adjusts contact pressure in real time, gently stripping oxide scales, metal residues and oil deposits. It effectively eliminates surface scratches and impact damage caused by excessive pressure, achieving perfect non-destructiveforging die residue cleaning.

The robotic system adapts to multi-angle deep cleaning for narrow grooves, sharp corners and other hard-to-reach dead zones that cannot be thoroughly cleaned manually. The flexible tooling supports fast clamping and model switching for multiple specifications of forging dies. Equipped with an integrated dust and debris collection system, the workstation effectively collects metal dust and cleaning residues, greatly improving workshop environmental conditions.

This intelligent die cleaning solution reduces manual intervention and lowers the risk of accidental die damage. It significantly improves cleaning efficiency and consistency, reduces die rework and loss, and extends forging die service life. It provides a reliable, standardized and non-destructive intelligent maintenance solution for daily die maintenance in the forging industry.